✅ How to digest a VAZ 2108 TV -

The body structure of the VAZ-2109 car is made in the form of a metal frame. The frame is welded from stamped parts by spot welding.

Therefore, you can change individual body elements without passing through other places. On a VAZ 2109, the radiator frame is replaced when cracks appear on it.

Since the engine mount is installed at the bottom of the frame, when it is loosened, the engine itself sags. Replacing the VAZ 2109 radiator frame can be done easily and on your own.

Sequencing

First, we’ll tell you how to replace this part yourself. You will need to prepare the car - sequentially disassemble it from the engine compartment so that you have access to the radiator. Dismantle it and the old part. Next you need to do:

Sand the new part (it is covered with shipping primer) and re-paint it with automotive primer. Do this only in advance, since later it will be impossible to do this work from the engine compartment.
Use a chisel and hammer to remove the old grate.
Clean the welding points, putty and coat with primer. Take measurements and weld the new frame. Place the weld points where they were.
Paint the outside of the structure. It is advisable to additionally cover it with anti-gravel.
Reassemble the car in reverse order.

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Replacing the TV is extremely important, since if it is weak, it may sag and break. The cost of this work at a service station is quite high, so car enthusiasts often try to make the replacement themselves.

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How to amplify a new TV on a VAZ-2109

In the process of self-repair, you can strengthen the structure. To automate the process, the old TV is removed using a drill. Therefore, the upper and lower parts are often removed separately. During the process, monitor the condition of the bottom - the place where the part is attached to the body. You will need to join two sheets of metal. To do this, leave the width only 2 millimeters, many masters leave 5, which is wrong. Carefully, slowly, remove the metal to leave the desired sheet width.

It is necessary to drill holes around the perimeter of the new TV to help secure the part more securely. Through them you can fasten the grille with self-tapping screws. Next, install the headlights, look at the gaps and weld the structure. Clean the weld spots.

To strengthen the structure, weld a profile pipe at the bottom. Weld it to the walls, and then install the second part of the TV. The pipe profile should be square 50x50 millimeters. Thanks to this profile, the structural parts will not rotate. On 16-valve engines, it is imperative to use a pipe, since this power unit is heavier in weight. After you have made the first welding points and secured the part, remove the screws and weld the structure again.

Replacing a TV on a VAZ 2109 is not changing the wing; you have to work hard. In terms of time, this activity can take 5-6 hours. The reason for replacement is most often the age of the car and the constant exposure of the lower part of the radiator grille to an aggressive environment, which actually causes it to rust. In a weak spot, the TV may burst and lead to breakdown with serious consequences, since the motor may sag. You can replace the radiator grille yourself (if you have a welding machine), but it is better to take it to a service station.

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Replacing a TV with a VAZ 2109, consisting of two parts, is carried out both as a complex and separately. If it breaks or cracks, you can weld the broken area, but it’s better to replace everything together.

Comments • 143

Why change something that's already normal?

How much does this procedure cost?

4.05 not two sheets of metal, but three bumper mounts, don’t forget

Aren't you going to Movilit?

Tell me, what is the difference between the finished radiator frame and the prefabricated one? I’m just thinking of replacing it due to the fact that the engine is tilted on its side, and the frame was torn, we were reassembling it..

The finished welded together, the assembly consists of two main parts

I really like how well they did it. How long did this repair take?

A couple of leisurely evenings

Well done! Everything is calm! Competently! We viewers of your channel say thank you to your parents for raising an intelligent, smart, well-mannered son! Not a boor! Not a swearer! But a serious, well-mannered man! For respect for us viewers, great respect to you! And an explanation very competent! LIKE PARENTS, LIKE SON.

I respect such work, well done

How much does this kind of work cost?

Guys, who knows how much it will cost to install a TV?

Simple, but understandable.

Replacing a TV on Russian cars is more difficult and takes longer than on foreign cars. And will you paint it? Otherwise it will rust.

A friend’s car, everything has been painted there a long time ago)