All about non-adjustable hubs and double-row bearings for Niva 4x4

January 22, 2016 Lada.Online 222 543 12
The problem with standard Niva wheel bearings (VAZ 2121, 2131) is that they need to be constantly adjusted during vehicle operation. If this is not done in time, they will fail, creating a howl or hum when moving. You can save yourself from such problems by installing non-adjustable hubs or double-row bearings.

Reinforced, non-adjustable hubs

For Niva 4x4 you can find on sale reinforced, non-adjustable hubs with double-row bearings from the Iveco Daily truck. According to the manufacturer, this modernized unit has the following advantages over Nivovsky:

  • there is no need to adjust (the bearing tightening is precisely set during its production);
  • no need for regular lubrication;
  • eliminates rotation of bearings on the hub;
  • eliminates wear of bearing seats on the steering knuckle and hub;
  • a ball bearing reduces friction in the hub assembly;
  • The service life of the hub is increased due to thickening (see photo).

Instructions for installing steering knuckles with non-adjustable bearings are included. To download files you need to log in to the site. There is at least one drawback of such a modified Niva hub - high cost.

"Niva Chevrolet": creation and reviews

In general, AvtoVAZ tried to come up with a car to replace the Niva back in the late eighties. It was quite logical that the glory of a new SUV at that time would not last long, and in order not to “lose face,” a replacement was necessary. But at first the project remained only in paper form.

In 1998, a sample of the VAZ-2123 was presented, which was considered “the same replacement.” But until 2002, mass production was not established.

In 2002, the license for this model, and at the same time the Niva brand, were sold to the General Motors concern. The technicians of this company made about a thousand different changes to the appearance and “filling” of the SUV, which allowed the new car to be considered an independent and independent model from now on. In September 2002, a conveyor was launched, from which the Chevrolet Niva began to roll off.

In 2009, the car's design underwent changes.

According to the reviews of those who purchased this car, it was still the same AvtoVAZ, and even attempts to intervene and bring about changes for the better in terms of electronics and design did not bring good results. But, as noted by car owners, this did not affect the off-road qualities - the Niva is still passable in impassable conditions.

Converting the hub to a double-row bearing

Do you want to modify your Niva, but have a small budget? Then we’ll show you how to remake the front hubs on a Niva with your own hands. Required:

  • double-row bearing from Moskvich 2141 (catalog number: 2141-3103020), or an analogue from Craft (article: CR4172370);
  • two retaining rings from the same vehicle (part number 366553-15).

We take the drawings and seek the services of a turner. The master must bore the hub to fit new bearings, grind the steering knuckles and make parts according to the diagram. By the way, some Niva 4x4 owners also use an AUDI 74x40x74 wheel bearing, in this case only the steering knuckles are ground.

After the parts are manufactured, all that remains is to press in the double-row bearing and reassemble the already non-adjustable hubs. At the end of the work, tighten the hub nut with a large torque “from the heart”. Their adjustment is no longer required, you can forget about the hum and howl while driving!

Have you ever encountered a similar modification to the Niva hub? Leave recommendations and reviews about your options for upgrading the VAZ 2121, 2131. Let us remind you that the domestic SUV has other shortcomings, which are also eliminated by modifications. You can also find information about the car you are interested in by its content.

Where can I buy

: in our online store (4x4 hubs, Niva hubs).

Keywords: 4x4 front suspension | Niva front suspension

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First changes and Lada 4x4

Since the mid-nineties, or more precisely since 1995, changes began to be made to the design of the car. Firstly, if previously the car had a 1.6-liter 4-cylinder 73-horsepower gasoline engine, now the volume has been increased to 1.7. The manual transmission now had five steps instead of the previous four. Secondly, they changed the dashboard, installed more comfortable seats in the cabin, and replaced the taillights with more modern ones in order to externally try to get closer to the Western automobile industry.

In 2006, “Niva” was officially renamed “Lada” 4x4, and models exported were called “Lada Taiga” 4x4 - this is what the car is now called in European countries. Externally and internally, the car has changed, if at all, only slightly: new mirrors have appeared - larger ones, the indicators and instruments on the panel have been changed. The new car model released in 2015 called “Lada 4x4 Urban”, which is considered “luxury”, did not receive any major changes - except for new bumpers, electric windows and air conditioning in the cabin.

Signs of trouble

Every driver must understand that a completely destroyed unit will lead to disconnection of the hub. If this happens at speed, the consequences can be disastrous. That is why it is important to recognize the first signs of a malfunction and carry out repair work in a timely manner.

The bearing life can be about hundreds of thousands of kilometers, since all elements are made of durable hardened steel. However, in practice, the node fails much earlier. There are several main causes of failure.

  1. The manufacturer supplies non-adjustable bearings with a sufficient amount of lubricant, which cannot be said about adjustable ones. It is the lack of lubrication that can cause the unit to quickly fail.
  2. The oil seal, on the one hand, retains the lubricant, and on the other hand, prevents the penetration of foreign bodies into the separator. Even a small grain of sand can lead to accelerated wear of moving parts.
  3. The presence of lubricant does not guarantee long-term operation, since everything depends on its quality.
  4. Prolonged absence of work to adjust the gap will lead to increasing play and subsequent wear.
  5. Features of the operation of the Chevrolet Niva imply disabling the differential lock when driving at high speed. If you do not follow this recommendation, the bearings will fail.

The first sign of a malfunction is extraneous noise when the car is moving. Over time, it intensifies, but it is difficult to guess from which side the bearing comes under suspicion. On a free and fairly wide road, you will have to make maneuvers by slightly turning the steering wheel left and right. If the sound gets louder when you turn right, the first thing you should do is check the left unit and vice versa. Finally, you can verify the malfunction by hanging the wheel. It is rocked in a plane perpendicular to the axis, checking for play.

You should also determine if there is any grinding, crunching or noise when the wheel rotates. These symptoms indicate the need to replace the bearing.

Diagnostics

In the absence of a special stand, it is possible to identify the problem. To do this, with precautions, hang up the supposedly faulty wheel. And then grab the extreme points in the horizontal and vertical planes and make swinging movements. A serviceable bearing has no play or it is insignificant, requiring replacement, on the contrary. In addition, when turning, you can hear rolling or cracking sounds. What then? It is necessary to change the wheel bearing yourself, because there is no talk of adjustment.

Step-by-step instructions for replacing an axle bearing

Before you begin to remove and replace the faulty unit, you must prepare a tool and purchase a new bearing, oil seal, and lock washer. The old ones will have to be cut or knocked down with a hammer, so they cannot be reused.

The ball bearing itself is single row and belongs to the common 500 series. Its serial number is 180508 for domestic manufacturers or 62208-2RS for foreign manufacturers. Manufacturer's article number: 2121-2403080. SKF, FAG, NSK and others have imported analogues, and the cost does not exceed 900-1000 rubles per piece.

Design Features

The product is a complex-shaped part that rotates on a pair of tapered roller bearings. Their outer diameter is pressed into the steering knuckle. The standard equipment of the Chevrolet Niva includes adjustable hubs. In it, the bearing clearance depends on the position of the adjusting nut.

The latter is equipped with a fixation belt that prevents spontaneous loosening or tightening of the threaded connection. This mechanism requires adjustment during maintenance. An incorrectly adjusted unit wears out quickly:

  • Excessive tightening torque makes it difficult for the wheel to rotate, leading to overheating and destruction of the bearings.
  • A loose nut causes play and knocking noise in the bearings. Impact loads accelerate wear of the roller metal.

The drive axle shaft transmits torque to the hub due to the presence of splines on the inside of the central hole.

There are 22 of them in the standard design, and 24 in the reinforced design. The second, more durable type of design is equipped with double-row bearings from IVECO trucks. Reinforced hubs are used on VAZ 2121, 2123, 2131, 21213 and 21214.

Some owners re-equip their cars by equipping them with hub units themselves. This avoids damage in the form of broken splines. However, this modification is fraught with drawbacks. The strength of the standard hub is lower than that of the transfer mechanism parts. Therefore, it serves as a kind of “fuse” against overload.

The mounting design for the rear wheels of the Chevrolet Niva is radically different from the front. No hubs are used here. The wheel is attached to the flange of the axle shaft, which rotates in a special bearing.

Torque is transmitted from the rear axle gearbox to the wheels through a spline connection. However, in this case, the splines are cut not in the hub, but in the gears of the gearbox.

The hub on a car is the element that connects the wheel and the drive shaft. It has two bearings, which reduce the friction force when rotating on the shaft.

Diagram of hub assembly.

This gap may increase over time and due to wear and tear of parts. In this case, the wheels begin to vibrate on the axles, which is the cause of premature tire wear. To correct the situation, the wheel bearings should be changed in a timely manner.

Hub assembly on steering knuckle

Results

Car owners with minimal auto repair skills can replace the rear axle bearing on a Chevrolet Niva. These operations do not require special tools; replacement can be done on a suitable level area near the garage. This way you will not only save on service costs, but will also be confident in the quality of the work performed. It is recommended to combine bearing replacement with other maintenance work on the rear axle: repair of brakes, suspension, replacement of current seals.

The non-adjustable hub on the Chevrolet Niva is a very important detail. It makes car trips more comfortable. Nevertheless, the hub unit, which is factory-installed, especially from older models, is not to the liking of many who own a Chevrolet Niva car. A non-adjustable hub means the absence of unnecessary noise, hum and the ability to concentrate all your attention on the road.

Essential tool for DIY repairs

Replacing a Niva Chevrolet axle bearing does not always go smoothly, so you should make sure you have a special tool in advance.

We will need:

  • a set of keys and screwdrivers;
  • Bulgarian;
  • reverse hammer or inertial puller;
  • metalworking tools – hammer, chisel, file;
  • gas burner or blowtorch;
  • pipe with a diameter of 40 mm and about a meter long, wall thickness 3-4 mm;
  • lubricant like litol24 or analogues.

Connoisseurs of tuned cars are often able to make radical changes to their cars. And few restrictions exist for them. Owners of Niva Chevrolet are no exception. Tuning fans also took a look at the design of the front hub assembly. Often on online forums in discussions you can find advice (and even corresponding training videos) about replacing the bearing using a hub mechanism that has a steering knuckle from a VAZ 2121 car, since it is believed that this design is better in terms of reliability.

However, this is a misconception. Yes, tightening will occur without any difficulties, but this will make it impossible to adjust the camber of the front wheel of the car. The fact is that each fist has distinct differences in size and axial angles. But much more stupid are the tips that require turning the hub and shaft on a lathe.

Repairs such as replacing a wheel bearing in a field can be done independently without much difficulty. Wheel bearings on the VAZ 2121 and Chevrolet Niva have a very short resource due to the suspension design, compared to other all-wheel drive vehicles, therefore, these parts need to be given increased attention in order to identify the fault in time.

Replacing a wheel bearing in the field does not involve anything complicated if you follow the instructions strictly. Anyone, even a novice car owner, can cope with such repairs. Not all vases have wheel bearings changed the same way. The design of the Niva car hub differs from the design of other VAZ models, so the process of replacing the bearing will also have its differences.

Symptoms and identification of a worn wheel bearing

When the life of the hub bearing is running out, a hum is clearly audible when driving, this is the main sign. If you listen, you can understand which direction this hum is coming from. When driving at low speeds, it is not too noticeable, and it can easily be confused with noise from rubber, but as speed increases, the hum increases, which is reminiscent of flying in an airplane. You can’t drive with a humming bearing, because soon it may simply break into pieces, and this implies a lot of other problems.

If there is an assumption that the bearing has exhausted its service life, then you can check this with the car parked. To do this, you need to jack up the wheel whose bearing is suspected and pull the wheel vertically with your hands. If there is play, then the bearing is most likely to blame.

Necessary tools for work

  • Jack and supports. To replace the front bearing, you need to lift both wheels, otherwise the stabilizer will interfere, pinching the suspension elements;
  • Wrench for unscrewing wheel nuts;
  • Flathead screwdriver. To remove the protective cap;
  • Head 27;
  • Locksmith's beard. To straighten the collar of the hub nut;
  • Hammer;
  • Wrenches for 10, 17, 19 and 22;
  • Chisel and wooden spacer. To avoid damaging other parts when knocking out;
  • Vise;
  • A piece of pipe for pressing in bearing retaining rings.

Bearing replacement process

  • Loosen the nuts on the wheel where replacement is planned and jack up both wheels of the axle. Remove the desired wheel;
  • We dismantle the caliper and guide. To avoid damaging the brake hose, we tie the caliper to the upper arm with wire;
  • Having removed the protective cap, use a 27mm head to unscrew the hub bearing nut and remove the conical bushing;
  • Using a chisel, unbend the locking plate of the front and rear lever mounting nuts. Using a 19mm wrench, unscrew the front and rear nuts securing the lever. After this, remove the locking plate;
  • When the lever is released, it must be moved away from the steering knuckle, freeing the brake hose;
  • Disconnect the ball joints (upper and lower) from the lever;
  • Now you can remove the entire steering knuckle assembly, along with the ball joints and the brake disc, by removing it from the CV joint splines;
  • Separate the steering knuckle from the hub with the brake disc. If the parts do not separate freely, then we clamp the fist in a vice and, using a soft metal drift or chisel, through a spacer from wood, knock out the hub with the brake disc;
  • Next, pull out the bolts securing the lever and knock down the protective ring with a chisel;
  • Using a 10mm wrench, unscrew the bolt that secures the casing and remove the casing itself;
  • We hold the fist in a vice and, using a flat-head screwdriver, pry up and remove the wheel bearing seal. There is a metal ring behind the oil seal, we also remove it;
  • The next step is to remove the inner ring of the outer bearing assembly from the well. Next, we also remove the oil seal, metal ring and inner bearing ring assembly;
  • Using a punch and a hammer, we knock out the metal rings of the outer and inner bearings. At this point, dismantling is considered complete.

After cleaning the well from old grease, you can proceed to installing a new bearing. Replacing a wheel bearing in a field occurs in the reverse order; it is only important not to forget to fill it with fresh Litol 24 grease and, after installing the steering knuckle on the car, adjust the clearance in the bearings.

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Installing a new part

Manufacturers do not lubricate their bearings and rings very generously, so you will have to add the missing amount of grease yourself. Litol-24 in an amount of 40 g is suitable; apply lubricant to the separator and rollers before replacing the Niva front hub. Don't forget to adjust the gap. If there is no hydraulic press or puller, we will replace it using a hammer and a mandrel (or using an old ring):

  1. The outer race is inserted into the hub socket and driven without distortion through a wooden spacer.
  2. For its final landing, you can take a pipe of a suitable diameter or a mandrel.

  1. Then a separator is placed inside, and the assembly is assembled using the reverse algorithm.

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