Low panel VAZ 2109 - device, repair, replacement


It’s worth saying right away that I got a VAZ 2109 with a low instrument panel, and therefore I will show the entire removal process on it. Of course, many VAZ 2109-2108 already have high panels, but unfortunately, I can’t demonstrate it with such a model yet for obvious reasons. As for this case, to be honest, I didn’t think that this work could be done so easily on the “nines”.

If my memory serves me correctly, then you only need to unscrew about 8 mounting bolts and that’s it. Well, okay, first things first. To do this we need the following tool:

  • screwdrivers flat and Phillips
  • pliers
  • head 22
  • knob

Before performing this procedure, you will need to complete the following steps:

The low instrument panel is bolted to the edges only. There are two bolts on each side. The top bolt on the left side of the panel is clearly shown below:

And the second one is located below the glove compartment next to the shelf:

When they are unscrewed, you need to unscrew 4 more bolts that secure the mechanism with the stove control levers:

Now I’ll clearly show the fastenings on the driver’s side. The top one is in almost the same place:

And the lower one is in close proximity to the car hood release handle, as clearly shown in the photo below:

Now you can pull off the instrument panel with small jerks, since it is secured in the center with metal latches. It is enough to simply move it to the side so that you can get to some elements.

It is also worth noting that it will be necessary to remove the steering column cover, the steering wheel itself and the switches so that nothing gets in the way:

Now all that remains is to disconnect the choke cable by removing the bracket and taking out the locking plate, as well as disconnecting the wire from the end switch:

And disconnect the headlight range control. To do this, you first need to pry off the plug from the outside with a thin screwdriver or knife, remove the regulator handle and then unscrew the nut with a 22mm head:

After this, you can remove the instrument panel from the car, the result is shown in the picture below:

And this is what the VAZ 2109-2108 interior looks like without a panel:

Sometimes there is a need to remove only one visor on the high instrument panel of a VAZ 2109 without removing the entire panel. Often this point is not described in the manuals; the emphasis is on dismantling the entire dashboard and disconnecting it from the car body. At the same time, to access the instrument cluster, for example, to install LEDs for dial illumination instead of standard lamps or install another instrument combination, there is no need to dismantle the entire instrument panel; it is enough to remove only one visor.

In this article we will look at how you can do this yourself.

Finalizing the backlight

The best option for tuning this element of the interior would be to refine the instrument information scales, namely, replace the standard backlight with a diode one. Owners of newer VAZs are lucky - in them the light is located from inside the panel. The old “nines” were illuminated from the outside, which created a certain ascetic effect. And she didn’t look very sporty. Changing its location from external to internal is quite possible. To do this, you will need a light-transmitting pad, wires and electrical tape.

How is the backlight of the VAZ- 2109 instrument panel ? To begin with, we will need to remove the socket from the car, after first turning off the power to the car’s on-board network and unscrewing the fasteners of the linings. We will talk about this in detail in the section “How to remove instrument panel 2109 low and high.” In order for the light from the diodes to fall on the pad from the inside, it is necessary to make several cutouts on its surface. This can be done using a soldering iron or a hot knife.

Possible faults

What malfunctions are typical for the dashboards of VAZ cars? Check out the main list after watching a video about connecting the shield from a VAZ 2110 to a “nine” (the author of the video is Garage BFS).

  1. The speedometer does not work. There may be several reasons for this - a broken cable, its incorrect installation or wear of the socket. You should try disconnecting the cable and reconnecting it.
  2. The odometer, which records the mileage of the vehicle, does not work. This problem is usually resolved by replacing the device.
  3. One or another indicator does not light up. Perhaps the sensor itself has failed or the light bulb has burned out.
  4. The instrument panel backlight does not work. This is usually due to burnt out bulbs or bad contacts. There may also be problems in the electrical circuit, but this happens rarely.
  5. The coolant or oil level sensor is giving incorrect information. For example, the driver is warned about a lack of engine fluid level or boiling refrigerant in the expansion tank, but in fact, with these parameters everything is normal. The problem is usually solved by replacing the sensors.

Working with LED Parts

After making the holes, you can move on to the lighting itself. It will be located like on foreign cars, that is, from the inside. In specialized services, such a service costs several thousand rubles, so in order to save money, we will do it ourselves.

As we noted earlier, our lighting will be made on the basis of a regular LED strip. We cut it into several uniform pieces. As a result, we should have several tracks with 3 diodes on each. For uniform illumination, we make a reflector from foil. For the tachometer and speedometer we need 3 pieces of tape. For the remaining elements (scale of fuel level, coolant temperature, etc.) one piece is enough.

Installing a torpedo from another car

A significant modification can be called the installation of a torpedo, which is intended for another car. Such work is carried out extremely rarely, as it is difficult to perform. Its features include:

  • The panel must be selected according to the width of the cabin, otherwise it will not become simple even after modification. At the same time, attention is also paid to the height. For example, SUVs have a higher dashboard, which will not fit into the car in question. Most often they choose torpedoes from foreign cars that were produced in the last millennium. This is due to the fact that they can be found at an affordable price when disassembled, and modifications may be insignificant.
  • All elements of the front part will have to be redistributed. Particular problems arise with the location of the stove and steering column. If these elements do not significantly coincide in location, then significant changes must be made to the design of the torpedo.
  • In any case, you will have to create new seats and fasteners on the body, since it is more difficult to change the torpedo. This moment determines the need for precise marking, as well as welding, creating holes, and so on.
  • Many problems arise if the panel does not fit the width of the body. It is quite difficult to shorten a torpedo qualitatively, but it is still possible. After this, you will have to use additional decorative elements to close the seams.

note

Read

We are not in a hurry to throw away the standard suspension, since it will illuminate the arrows of the instrument scales. But it can also be modernized. To do this, you need to glue an LED strip in place of the lamps. Many car enthusiasts note its very bright glow, so we add additional tint film to the diodes. If you don’t have one, you can use a black marker - the result will be the same. In this case, the standard light filter remains in place, and the backlight shade will be soft and uniform with a white-blue color.

Car dashboard cover

Another way to get rid of low-quality plastic in the car interior is to cover the dashboard. As a rule, leather or a high-quality substitute is used for this. It is quite difficult to do the covering yourself; the plastic, which was previously part of the interior design, will serve as the basis.

Sidebar: Important: It is recommended to carry out the covering only after creating all the necessary niches for installing additional equipment. Otherwise, costs increase significantly.

When choosing a material, you need to abandon fabric, since the front panel is constantly exposed to direct sunlight and is often exposed to greater impact than other upholstery elements. When choosing a color, you need to give preference to not bright shades that will not be very noticeable. Quite often you can find examples of tuning that use bright fabric: red, blue and other colors. Note that this option looks quite attractive, but during a long trip the driver and passengers will be very tired.

We disassemble the instrument panel of the VAZ-2109 (low panel)

According to the instructions, in order to completely disassemble the socket, we need to do a lot of manipulations. In this case, the work is performed in a certain order. First, 3 heater control knobs are dismantled, then the fan switch device and the fixing screws of the center console trim. Next, the block with wires is disconnected from the rear PTF switch, one cord from the emergency light switch and two from the heated rear window. Afterwards, the block is removed from the external lighting switch and the cigarette lighter illumination.

Installation and repair instructions

If you are faced with the problem of a failure of the dashboard of a VAZ 2109 vehicle, then the best option would be to replace the dashboard yourself. To properly replace, you will need instructions for dismantling and installing the shield, which are given below. To perform these steps, you only need screwdrivers - flat-head and Phillips-head. The instructions are given on the example of a low panel, but in general they are identical for other versions of instrument panels. Don't forget to disconnect the battery!

Unscrew the screws of the shield visor. Disconnect the speedometer cable. Disconnect the ecometer hose.

  1. First of all, you need to de-energize the system; to do this, disconnect the terminals from the battery.
  2. Using a Phillips screwdriver, unscrew the plastic trim around the steering wheel. You don’t have to remove it, but it is advisable to do so for greater convenience.
  3. You can also disconnect the steering column switches by simply unplugging the wiring harness.
  4. Using a Phillips screwdriver, unscrew the two small screws securing the dashboard visor and remove this element.
  5. After these steps, you can compress the springs and remove the electronic panel from the center console.
  6. The next step is to disconnect the speedometer cable. It is necessary to be very careful when dismantling so as not to damage the cable, especially if it is old. Otherwise, it will need to be replaced.
  7. Next, turn off the white outlet and remove the econometer hose.
  8. Then you should disconnect the cable for resetting the car’s daily mileage data from the speedometer.
  9. The final step will be to disconnect the red connector and dismantle the shield itself. A new panel is replaced and installed, after which further assembly is carried out in the reverse order.

As you can see, the procedure for replacing the instrument panel is not particularly complicated - just do everything in accordance with the instructions and there will be no problems in the further operation of the device.

So, where do the work begin?

Removing the high instrument panel begins with removing the decorative steering wheel trim. Next, you need to unscrew the steering wheel mounting nut so that its front part is flush with the end of the column shaft. But you should not remove the nut right away. The steering wheel on the “nine” sits very tightly on the splines, and with sudden movements it can jump off the mounts and cause serious injury.

With sharp blows of the hand, the part is knocked off its fastenings and finally removed. Next, unscrew the 6 bolts of the lower column casing. The last part, together with the ignition switch trim, is pulled out entirely. We do the same with the top casing. After this, the base is removed from the shaft and the two wire blocks from the sound signal are disconnected. Then the cords from the windshield wiper and washer are removed along the chain, as well as the turning and lighting lever.

After pulling out the “choke”, the handle is removed from the rod and the instrument panel . Next, remove the cigarette lighter socket, the ashtray, as well as the fan switch and heater control knobs (here you can try prying them off with a minus screwdriver). After this, the hydraulic corrector, lighting switches and other elements are removed in the same way.

After it comes to the instrument panel and the speedometer cable has been removed, remove the red and white pads from the instrument cluster and on-board control system. Then we disconnect the ignition switch along with the ground, the control lamp for opening the damper and the guide rods. The shield fastening screws themselves are located on both sides of the cladding. After removing them, panel (VAZ- 2109 Samara) will be in a position free from the car.

Instrument cluster

As for the instrument cluster of the VAZ 2109 with a low panel, it has the following diagram.


Dashboard

According to the image shown, the components of the instrument cluster are as follows.

Number What is this
1. Speedometer
2. Coolant temperature gauge
3. Voltmeter
4. Fuel level indicator in the tank
5. Fuel reserve warning lamp
6. Econometer
7. Vehicle mileage meter
8. Vehicle mileage meter
9. STOP lamp
10. Battery charge level indicator lamp
11. Air damper warning lamp
12. Hazard warning light activation indicator
13. Low brake fluid level warning lamp
14. Handbrake activation warning lamp
15. Warning lamp for low oil pressure
16. Indicator lamp for turning on the direction indicators
17. Indicator lamp for turning on side optics
18. Indicator lamp for turning on the rear fog lights
19. High beam warning lamp
20. Rear window heating indicator lamp


Instrument scale

Experts' opinion

Alexander. It is recommended to abandon GPS navigators with external installation: there is no need to mount them on glass, as the view from the driver’s seat is significantly reduced. If the navigator is really needed, then you can create a special niche for it in the dashboard. The VAZ torpedo is quite simple and has a large amount of free space to accommodate various control units and multimedia systems.

Alexei. I installed a new torpedo from another car - a difficult job that required patience, precision and a lot of free time. I’ll say right away that you need to be well versed in the placement of important elements of your car: wiring, air ducts, and so on. Dismantling must be carried out carefully, since the original torpedo may still be needed.

Dashboard

We will take a look at the dashboard diagram and its components using the image below.

Dashboard

This diagram contains the following elements.

NumberWhat is this
1.Instrument cluster
2.Ignition switch
3.Dashboard
4.Central nozzles of the interior heating and ventilation system
5.Side nozzles of the interior heating and ventilation system
6.Glove compartment lid
7.Shelf
8.Stub
9.Heated glass switch on the tailgate
10.Rear fog light switch
11.Hazard switch
12.Central switch for outside light
13.Control panel for interior heating and ventilation system
14.Radio socket
15.Gear shift lever
16.Hand brake lever
17.Ashtray
18.Cigarette lighter
19.Windshield washer and wiper control lever
20.Gas pedal
21.Brake pedal
22.Clutch
23.Choke closing handle
24.Horn switch
25.Trip counter reset knob
26.Instrument panel light switch
27.Control knob for hydraulic headlight adjustment
28.Hood lock drive lever
29.Control lever for headlights and turn signals

Installation of a multimedia system and other elements

With the spread of touch screens, they have become quite often used in the production of multimedia systems that are installed in cars. Of course, you can purchase a GPS navigator that will be mounted on top of the panel. But still, this design option is impractical, as it takes up a lot of free space and impairs visibility.

If desired, you can implement a multimedia system into the torpedo. For this:

1. Select a multimedia system. 2. Find out its exact dimensions. 3. We mark the area on the dashboard. 4. We cut out the plastic. 5. Install the multimedia system. 6. Connect the system. 7. We carry out decoration.

In the same way, you can install control units for additional functions, for example, self-installed fog lights or interior lighting. In order to significantly simplify the work, you can buy a disassembled control panel from another car, also mark the location on the dashboard and cut out a place to install the panel.

In general, we can say that it is possible to modify a factory torpedo almost beyond recognition.

Tidy 21099 injector: icon designations

There are more lights and indicators here than on the carburetor. Additional light bulbs available:

  • requirement to check the engine;
  • STOP light.

Tidy 21099 carburetor: designations

The decoding described at the beginning of the article can be fully used as an example for this point.

Stop light on the dash 2109

The lamp signals the driver about the presence of unexpected problems in the on-board circuits. When such an inscription is activated on the device, it is recommended to immediately go to a service station and look for the cause.

Important points regarding replacement

  • When removing the right side of the console, be careful. Behind it are wires that can easily get caught on the side and be damaged. So before removing this cover, you should remove the negative terminal from the battery. You should also turn off the car radio by removing its connector from the common wiring harness located behind the upper instrument panel;
  • Removing the plastic handles from the stove levers can cause serious difficulties. The fact is that there are protrusions on the stove levers (top and bottom), and holes on the handles. When you put the handle on, it snaps onto the lever. The only way to remove it is to pry it off with a flat screwdriver as shown in the picture. But when prying up the handle with a screwdriver, you should not bend it too much: the plastic breaks very easily;

The handles on the levers of the VAZ 2115 stove can be removed using a flat screwdriver

So, a novice car enthusiast is quite capable of removing the dashboard from a VAZ 2115 and other cars in this line. All that is required is patience and attentiveness. If, after unscrewing all the fasteners, the dashboard stubbornly refuses to come off, you should inspect everything again: it is quite possible that some tiny screw was missed.

Rating
( 1 rating, average 4 out of 5 )
Did you like the article? Share with friends:
For any suggestions regarding the site: [email protected]
Для любых предложений по сайту: [email protected]