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The above action should be performed in order to detect malfunctions when diagnosing or repairing the fuel system and specifically in the fuel supply system. Next we will talk about how to properly check the pressure in the ramp.
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How to remove the fuel rail on a VAZ 2115 - step-by-step instructions
Hi all. Today we’ll talk about the fuel rail, for your attention step-by-step instructions on how to remove the VAZ 2115 fuel rail with your own hands . A few words about rail is .
This device is a bar with a pressure regulator into which fuel injectors are installed. The fuel rail is mounted on the intake manifold with two bolts. Through this ramp, fuel is supplied to the injectors, and then through them into the intake pipe. The pressure in the fuel rail is adjusted using a fitting located on the fuel rail housing.
The need to remove the fuel rail usually arises when it is necessary to clean the injectors or replace the pressure regulator. In order to avoid any problems with removal during work, we will tell you how to remove the VAZ 2115 fuel rail quickly and easily.
Troubleshooting
After you remove the injectors, proceed to carefully inspect them. When the removal of the VAZ 2110 injectors is completed, you can see that one of them remains in the inner pipe of the engine. It will be necessary to replace its retainer and the rings responsible for the seal. In addition, injectors are also replaced when the rings lose the elasticity of their coating or when there are cracks.
Check how the injectors spray. Connect the harnesses and attach everything to the battery. Then place the nozzle in a glass container and turn on the starter to see if the gasoline is spraying correctly. Each nozzle must have at least 4 jets, in addition, the gasoline that is carried through them in containers must be at the same level. If the sprayer begins to leak, the nozzle needs to be replaced.
If it does not spray at all, you need to check whether the nozzle is receiving power. If it does not pass gasoline, disconnect the wires leading from the block and connect the battery directly with the ignition on. If it starts spraying gasoline, it means there is a problem in the electrical circuit. After the injectors have been replaced or cleaned, they will need to be reassembled, but before that, lubricate each ring with gasoline.
If the car has low-quality fasteners, they will also have to be replaced. To do this you will need to move them to the edge of the ramp. If you need to replace the fuel rail, unfasten all the wires and harnesses and install a new one, connecting all the parts in the reverse order. Good luck!
1200 rub. for the photo report
We pay for photo reports on car repairs. Earnings from 10,000 rubles/month.
How to remove and clean
- Turn off the fuel supply from the fuel rail.
- Disconnect the electrical connector for the fuel injectors.
- We unscrew the two bolts securing the ramp and pull it out.
- We remove the injectors from the ramp and install them in a special stand
- After cleaning, put everything back together in reverse order.
Further in our photo report there are more detailed instructions.
We begin to remove the fuel injectors for further cleaning. The injectors are located behind the intake manifold.
The first thing we need to do is relieve the fuel pressure from the fuel rail. To do this, unscrew the plastic cap indicated by the arrow in the photo.
And use something sharp to press on the spool valve, first placing a container so as not to pour gasoline all over it.
Be careful!
Before checking the pressure of the fuel system, you need to make sure that it is intact and there is no depressurization, otherwise the measurements will be inaccurate. First of all, you need to open the hood, then turn off the ignition.
- Find the injector fuel rail.
- Remove the fuel pressure fitting plug and unscrew the nipple using a spool valve.
- Using rags and containers, remove any remaining fuel. Be careful to avoid contact with eyes.
- Connect the device hose to the fitting and secure it using the same clamp.
How to remove the fuel rail of VAZ 2114, 2115 injectors - step-by-step instructions
1. First, you need to relieve the pressure in the fuel system; to do this, you need to turn off the fuel pump. To quickly turn off the fuel pump, simply remove the fuse that is responsible for this device from the socket in the fuse block. Next, you need to start the engine and let it run until it stalls. If you don’t want to go to the fuses, then you can try to turn off the power to the fuel pump in another way, for example, by disconnecting the fuel pump power supply.
Preparation for dismantling
Replacing injectors may not be necessary for much longer if you purchase special additives added to the fuel. Thanks to them, the injector stays clean longer. But you shouldn’t shift all the responsibility onto them, because with prolonged use, dirt and deposits formed create a kind of blockage for the passage of fuel, and this, in turn, causes irreparable damage to the engine.
Of course, you can contact a service center, where they will not only clean the injectors, but also check the machine. However, you can carry out the repairs yourself, because this way you can save a lot. Please keep in mind that the ramp on which the injectors are located is a kind of “center” in each machine. Any independent intervention, including cleaning the injectors, can result in significant damage.
To replace, you must purchase the goods that will be required for the job. First of all, this is a special product for cleaning the injector; it is sold in special aerosol cans. It is advisable to replace the rings on the injectors themselves. It would be useful to purchase any button, a light bulb whose power will not exceed 21 W, and a chip used to connect the wires to the injectors.
It is also necessary to pay attention to some features of dismantling. Before removing the injectors, be sure to ensure that the engine has cooled down. Then it is necessary to completely de-energize the fuel pump. To do this, all wires responsible for power will need to be disconnected. Next, you need to reduce the pressure in the motor as much as possible. They simply start the engine and wait for the engine to stall. Repeat several times until the engine stops starting.
Pressure in the fuel line VAZ 2114
The pressure in the fuel line of an injection engine is an important parameter - if it is low, normal injection by injectors into the cylinders of an internal combustion engine (ICE) will not be ensured. And its high degree is also dangerous - fuel can flood the entire engine compartment, and then a fire will occur.
Car owners may have a question about how to check the pressure in the fuel rail, within what limits should the readings be, what is used to check it, and how to determine what may be faulty in the fuel line? So, in order.
First you should know how the fuel system (TS) works and what elements it consists of. The vehicle includes (elements in order, starting from gasoline intake to its direct injection):
- Gas tank (in the VAZ model 2114 it is located under the bottom of the trunk);
- Electric fuel pump (located in the gas tank);
- Coarse filter (represents a mesh that is located on the intake part of the pump);
- Fine filter (located immediately after the gas tank, located below the trunk, between the rear of the muffler and the fuel tank);
- Fuel rail or rail (TR), it distributes gasoline among the cylinders, it can be steel, aluminum or plastic;
- Injectors (there are four on model 2114);
- Fuel pressure regulator (it maintains the required gasoline pressure in the system for normal injection through the injectors into the cylinder).
Let's figure out why there is no pressure in the fuel rail of the VAZ 2114
Car owners are sometimes faced with the fact that there is no pressure in the fuel rail of a VAZ 2114. In order to understand the causes of this problem and how to eliminate it, it is important to understand the purpose and operating principle of this element.
The injection engine for the VAZ 2114 car is a power unit with distributed injection, which is carried out through injectors located on the fuel frame. What is a fuel rail? This is a hollow tube with both ends welded. The frame is attached to the engine intake manifold and has a special drain line for excess fuel.
Disassembly
1. Use a slotted screwdriver to move the injector retainer along the fuel rail.
2. Remove the injector from the fuel rail.
3. Similarly, remove the other three injectors.
Warning! The connections of the injectors to the fuel rail and to the intake manifold are sealed with rubber rings. Any damaged O-rings must be replaced.
4. Remove the spring clamps of the injectors from the fuel rail.
6. 24 mm
Unscrew the nut of the fuel supply pipe and remove the end of the pipe from the fuel rail.
Warning! The connection of the tube with the fuel rail is sealed with a rubber ring installed at the end of the ramp. Any damaged fuel line O-rings must be replaced.
Removing and replacing injectors
Before dismantling the injectors on the VAZ-2114, you will need to relieve the pressure in the fuel rail. The process is performed by disconnecting the connectors with wires from the fuel pump and then starting the engine. The machine should run in this position until it stalls. The procedure must be repeated until the car can start.
Disconnect the connector with wires from the fuel pump
Disconnect the electrical connector from the fuel rail
Unscrew the gasoline supply pipes
Use a screwdriver to unscrew the bracket on which the fuel pipes are attached.
Removing the fuel rail
Remove the injector from the fuel rail hole
Options for solving the problem
Removing the injectors
Today, every vehicle owner can choose one of three possible options for cleaning injectors:
- use automotive chemicals;
- resort to the services of a service station;
- Remove and clean the injectors on the VAZ 2110 yourself.
In our article we will dwell in detail on the third option for resolving the issue. Self-cleaning is safer and more effective compared to the effect that occurs after using automotive chemicals. The economic benefits of cleaning injectors yourself are also an obvious fact, given the prices prevailing at service stations. It is recommended to carry out this procedure yourself only if you have at least a general understanding of the internal structure of the machine. Otherwise, it is advisable to entrust cleaning of injectors to specialists.
Methods for checking fuel rail pressure
The procedure for measuring the pressure in the VAZ 2114 ramp is carried out to identify a malfunction in the supply of gasoline to the injectors.
There may be several signs of a fuel system malfunction:
- instability in the operation of the car engine (motor trouble);
- increased volume of carbon monoxide at the outlet;
- unreasonably increased consumption of gasoline (increase to 30-50%);
- failures in the operation of the power unit;
- drop in engine power with a normally operating electronic control unit.
The first thing the car owner needs to do after identifying these malfunctions is to measure the pressure in the ramp.
Before work, you need to prepare the following tools and materials:
- pliers;
- screwdriver;
- sanitary linen;
- fuel or oxygen hose (internal diameter must be at least 8 mm);
- mechanical pressure gauge with a measurement limit of up to 7 atmospheres;
- several clamps;
- container for draining fuel;
- cap for twisting nipples.
Before starting work, you must ensure that the fuel system is tight. If you take measurements in the presence of microcracks or leaks, the results will be unreliable.
- We wrap plumbing flax under the pressure gauge nozzle, screw it into the hose and secure it with a clamp.
- Use your hands or pliers to remove the cap from the fuel rail.
- Using the cap, unscrew the nipple and put on a hose with a pressure gauge. We secure the connection with a clamp.
- We start the engine and record the pressure gauge readings.
- To check the pressure regulator, disconnect the hose leading from the regulator to the intake manifold. In this case, the pressure gauge should show an increase in pressure to 3-3.2 atm. If the pressure readings do not change, there may be a problem with the fuel pump.
- Now you need to measure what maximum pressure the pump develops. Using pliers, the return fuel line is pinched. The new pump should show at least 6 atm. If the pressure gauge registers 5 atm, then the pump is already very worn out, but can still continue to work for some time. The pump is clearly faulty if the reading is less than 4 atm.
- We check the condition of the pipeline. To do this, we find the fuel pump assembly (under the rear seat) and determine the type of connection. A quick-release connection can be purchased in a store for literally pennies. If the connection is threaded, then the entire pipe is purchased and the tip is cut off. We put a hose with a pressure gauge on one end of it, and connect the other to the pump outlet. Now let's check the pressure. If the pressure gauge shows 6 atm, then we simply flush the entire system and replace the fine filter. When replacing the filter, direct the gasoline supply hose into a previously prepared container and turn on the ignition. We carefully inspect the fuel that has spilled into the container, install a new filter and repeat the procedure again. If after the new filter the gasoline is dirty, be sure to wash the injectors.
If after all the checks the problem remains, then a complete diagnosis of other systems (mass air flow sensor, idle speed sensor, cylinder compression and throttle position sensor) is necessary.
What pressure indicators should be in the fuel system?
Normally, the fuel system should have the following measurement indicators:
- at idle: approximately 2.5 atm. If the pressure gauge shows less, the coarse filter probably needs to be cleaned or replaced;
- with the ignition on: at least 2.9-3.0 atm;
- with the vacuum hose removed: 3.3 atm. A reading of 3 atm is also considered acceptable;
- with a pinched drain tube: from 6.9 to 7.0 atm;
- when gasping, the pressure should immediately jump to 3 atm, and then drop to 2.5 atm.
Symptoms for replacement
In fact, there are quite a lot of reasons why injectors may not work well. And below are the most common symptoms:
- Difficulty starting the engine in any weather;
- The engine is running erratically;
- The engine stalls at idle;
- High crankshaft rotation speed at idle speed;
- Loss of power, poor response to the accelerator pedal;
- When you press the gas, shocks or dips may appear;
- High gas consumption;
If the nozzle is dirty or damaged, it should be replaced or cleaned. There is no point in repairing it. It should also be noted that today injectors cannot last even 100 thousand km .
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